Legacy

Here’s a post I composed last year and was saving.  Read the bottom to find out why.

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It’s interesting the things we think of when we talk about legacies.  Looking at this picture, you might think about John Deer, or other famous people? (**Spoiler Alert! See below)   Other times things like farms, homes, and family come to mind, this is where I usually go.  But here lately, when I think of legacy, I’ve been thinking of a little brown trailer.

I don’t know when grandpa built the trailer, but I remember dad borrowing it to haul firewood when I was a little kid.  It’s just a wooden box sitting on a metal frame with a 1940 Chevy front axle under it, but it has served grandpa, dad, and me very well, including being recently customized to use with the Brothers M. chickens.

Grandpa always took very good care of the trailer and dad refused to sell it so I think it was special to both of them. I know it’s special to me as I’ve made many repairs to it.  I don’t know if grandpa ever imagined the legacy he created, but I’m glad he did.

-Jason

**Spoiler Alert.  The John Deer link goes to a Mike Rowe’s ‘The Way I Heard It’ episode and I just gave away the ending; however, if you haven’t listened to Mike’s podcast, I recommend it, even if you do know the ending of this one episode.

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And why did I save this post? I got on a roll for over a year of getting at least one post per month out.  I wrote this, but decided to save it for when life got busy and I needed a post. Well I missed Jun and July, and August isn’t looking much better for me to get back to my posting.   So time to pull out the reserve.

Hope you enjoyed and I’m looking forward to finishing the portable coop series.  I’ve not had much time to do many of the updates on the original coop, but I’m slowly working on it.  Season changes have a way of changing my priorities and the coop may trickle up to the top again.

Brothers M. Mondays in May – Market Fun

Brothers M. Mondays in May is back – A new post each Monday in May 2019.

We enjoy seeing everyone at the Farmers Market.  Come visit and say hi.  Feel free to ask questions about what, why, and how we do what we do.

We always try to have fun at the markets and thought we’d share some of the experiences from our side of the booth.

Sometimes we maker our own fun.  Like participating in the monthly library crafts.

 

Or moving around to stay in the shade of our tent on a hot day.

 

Sometimes others bring the entertainment to us.

 

Even when it’s cold and wet we do our best.

And sometimes it’s just what we hear.

Regular patron buying chicken:  “I came to the farmers market and all I got was chicken and eggs.  By the way, the eggs came first.”

So come see us this year and help keep us smiling.

Brothers M. Mondays in May – Work days

Brothers M. Mondays in May is back – A new post each Monday in May 2019.

Taking care of the chickens can be fun and entertaining, but it’s still a lot of work.

The bulk of the work is in the daily feeding, watering, and moving of the chickens.  Multiple daily trips to the pasture are required to properly care for the birds.  We take pride in the care we give to raise quality chicken, even when it’s raining.

Besides the daily care, there are several other days that require extra amounts of labor.  Over 200 chickens are handled once when we receive them.  Handled two times when moving from the brooder to pasture and three times during processing. There are also maintenance days such as working on the chicken tractors and cleaning the brooders and equipment.

 

 

 

 

But, my favorite are the days we get the feed.  Helping the kids lug around 50lb bags of feed makes a person feel good.

Usually we load a lawn trailer to carry the bags down the hill.  This year we had mechanical issues half way through so Matthew got to strut his stuff by doubling up.

 

 

Brothers M. Mondays in May – Freezer Fun

Brothers M. Mondays in May is back – A new post each Monday in May 2019.

One of our big investments for raising chickens is the freezer space and the space the freezers take up.  We have one porch freezer and it picked up a lot of rust over the last couple years.  I figured I’d wire wheel it down and repaint it to try and keep it around longer.  Here’s some of the pictures of the process.

After I painted it, Samantha added her special touch to the lid.  She originally didn’t want to add any color to it, but the family kept at her and this spring she added some color.  Unfortunately, you can see some of the rust coming back, but it’s still lots better than it was.  And I love the Totoro!

 

Portable Chicken Coop / Tractor – Electronics

Electronics were a must for me.  Probably the best thing I liked about keeping the birds in the chicken tractor was not having to open and shut a coop door each day.  Therefore an automated coop door was a requirement for this build.

When I started the electronics, it became a “give a mouse a cookie” event.  Automated door meant battery, battery meant solar panel, and since we have a solar panel, let’s do lights.  And for grins, I’m toying with adding a winch to raise and lower the aviary, so let’s add something for that.

I already had the battery, lights, and timer from the A-Frame build.  However I wanted to add solar to charge the battery instead of manually charging it 1-2 times a week.  I looked at some kits online and chose a cheep 20W panel and charger off Amazon.  The door automation took more thought.

I looked online and saw people using car antenna motors to open and shut the door.  I like this idea.  It would limited the amount of push pressure when shutting the door, which would prevent birds from getting caught, but this could also end up leaving the door open if the door got in a slight bind.  The biggest con for me not to use this was that, for my build, constant power would need to be applied when the antenna was extended, which would be during the nighttime when the door was pushed closed.  This would cause a draw on the battery; however, it would be a slight draw because it’s not running the motor.

Liner actuators are the other main way I see coop doors automated.  These are on when moving, then switch off once extended or retracted.  To reverse the direction, you reverse the polarity.  So they only draw power twice a day when opening or closing.  They also have a lot more push/pull torque.  This would prevent the door staying open at night because of a slight bind in the door; however, poses a danger if a chicken is in the way.  I was leaning toward the linear actuator when once again my father-in-law helped out and gave me one he had.

The actuator  requires a DPDT relay to reverse the polarity.  In the end, the power draw from the power antenna was probably a wash with the relay draw; however, the way I architected my door, the relay draws power during the day and the antenna would be drawing at night.  Theoretically there should be less draw on the battery as the solar panel will power the relay during the day.  Again, the draw is slight and probably not worth worrying about, but I do.

I’ll still have a constant phantom power draw from the photocell (circled in red in the picture of the solar panel) that’s used to trigger the door at morning and night, but that’s used for either method.  I like the photocell because it changes with the season and will be more consistent with morning and night than trying to use a timer.

I spent some time to determine the correct wire for the distance.   Based on this chart, the battery distance of 12′ with 5A puts me at 12 gauge.  I decided to use 12 AWG to the battery and 16 AWG to everything else to achieve a 2% voltage loss.  I save old appliance cords that are long, like from vacuum cleaners, and used these for the rest of the connections.  They are 16/17 gauge and should keep me in the 2% drop range based on a combination between the previous chart and this chart.   As with the power draw of the antenna, I may be over thinking/engineering this for a chicken coop.

Finally, I had picked up an old electrical panel box somewhere and I used it to house all brains of the electronics. I added a board to help me mount everything in the box.   Here’s how it fits together.

Battery

First I bring the battery wires into the box to a couple of terminals.  This allows me to connect things directly to the battery and bypass the solar charger, which is rated for 3A.  My first add-on is a cigarette lighter that I mounted in the bottom of the box.

Solar

Then I attached the solar charge controller to the battery terminals.  The Solar panel connects into the charge controller.  Finally I take the load from the charge controller to two more terminals that I’ll connect everything else to.  Connecting solar is pretty simple using a charge controller, especially compared to the wiring for the lights and door.

Lights

As I mentioned in my previous post on the lights, I need a relay for the timer to power the lights.  I could not power my light directly through the light switch.  I also used 3 wires going to the light so I could add a flip switch to override the timer and turn the lights on.  These two items make the wire diagram look like spaghetti, but hopefully you can follow it.

 

**If you’re comparing the diagram to the photograph, the diagram has positive in red and negative in black.  That does not correspond to the wires I actually used so I list the color of the wire in the photograph in (parentheses).

Power(positive) comes from the load terminal to the switch side of the timer, a jumper wire goes to a wire nut that ties to the run side of the timer, which also jumpers with the power(black) wire to the light, and the switch side of the relay.  All these connections have power full time. The other side of the relay switch goes to the switched wire(green) to the light.  And the other switch side of the timer connects to the coil side of the relay.

Negative goes from the load terminal to the relay coil and run side of the timer, where it’s jumpered with the negative(white) wire to the light.  This provides the 3 wires going to the light as Black=always on positive, Green=switched power from the timer, white=negative(common).  Because I’m using wire commonly used for AC, I switched to AC Black/white color standards when I attached the wire or when I ran out of Red/black wire.  It makes sense to me since I’ve dealt with both.

At the light switch, negative(white) goes straight to the light.   Positive(Black) goes to one side of the switch.  Switched(green) goes to the other side along with a jumper wire to the positive side of the light.   So if the light switch is on, it provides power to the green side that’s jumpered to the light and the light comes on.  Turned off and the light is off, UNLESS the time is on and sending power through the Green wire, which in turn will power the light.

Door

Hooking up the DPDT relay to switch the polarity for the actuator is fairly simple if you look at it in my diagram.  You have two COM posts that you hook positive and negative to.  Each one of those two posts will connect to 2 more post, one if the relay coil has power (SNO), the other if it doesn’t (SNC).  To reverse the polarity connect the 4 posts in a crisscross pattern.  The wire going to the actuator will connected to the 2nd pair.  If the direction of the actuator is wrong, just revers the actuator connection.

To connect the coil side of the relay you add in the photo cell so you are providing power to the coil in the day time and not at night.  You need 3 wires going to the photocell, power(black) and Negative(white) connect to the load termnals and switched(Green) will return from the photocell and connect to the coil.

To reduce the number of wires coming from the load terminals I jumpered the negative wire with the COIL and COM terminals on the relay and the (white) wire to the photocell.  I jumpered the positive wire between the COM on the relay and the (black) wire going to the photocell.

** To really confuse things, I accidentally jumpered in an extra (blue) wire with the positive connections.   I didn’t need, but didn’t want to re-do the connection so I just capped it off (white cap_.

Actuator and door

Due to the window, I wanted my door to slide sideways open and shut.  I had 2 keyboard tray slide rails which would worked perfect. They allow the door to slide 1.5 inches.  The actuator moves 10.55 inches, so I just needed to add a little play in the connections and all is good.

I started with framing where the door would slide.   I framed is so the actuator and most of the rails could be enclosed with a piece of OSB (red outline with arrow pointing to the OSB) to prevent dirt and droppings  from getting on them since the perch was close by.  I cut a door that’s wide enough to cover the door opening and slide behind a piece of wood that will prevent the rails from being bent back allowing a predator to squeeze through the door.   I attached the door and rails.

Here’s a video of the door opening and me demonstrating how to manually shut the door.

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Portable Chicken Coop / Tractor – Nesting Boxes

I cover my initial build of the boxes, including covering the paint trays, for the A-frame here.  As I mention, I really like this type of box.  And to follow-up from my first post, yes the new ISA Brown flock is consistently laying only in the boxes as I had hoped and expected.

The boxes for this coop are completely on the outside of the coop.  This gives me more room on the inside of the coop for roosting and waste/droppings management.  I put the boxes level with the floor.  I’m getting bedding shavings in the trays, which can prevent eggs from rolling down.  I’m not sure if higher tray would fix the issue, but I’m planning to move to a mesh floor without any shaving anyway, so the issue should resolve itself with the new floor.

The dimension of the boxes are mainly to accommodate the paint trays, but I think are good for any box.  I typically do not oversize my boxes, especially in height.  I’ve read that keeping the boxes smaller and shorter discourages “parties” in the boxes that lead to droppings in the box.  So far that’s not been an issue in any of my boxes.  Additionally I use an old table cloth to make a divider to give the hens more privacy, which they really seem to like.

I started by marking the ends according to the blueprints, putting each board on the marks to ensure I had the right dimensions, then cutting out the end shape.  I then cut all the horizontal boards to the proper length.  I used standard 1″ & 2″ sizes and laid out the paint tray on the boards to ensure proper dimensions before I cut them.  The larger floor and roof I used scrap OSB and a an old shelf board I had on hand.

 

I took the roof angles from the ends used them to ripped an angle on the 3 boards that meet the roofs.  I could have just left them square and lowered them to the level of the roof, but I like the way the angle looks.

Then I sat the ends upright and started fastening the horizontal boards to the ends.  I have a staple gun which makes building boxes like this much easier.  It could probably be done without it, but I’ve come to rely on how well the staples work in edges of narrower pieces of wood.

I slid the paint trays in to view the heights.  The 1×6 that I used for the back of the nesting box did not go down as far as I liked.  It gave the chickens too much room to access the bottom of the pan.  I ripped a spare board in half and used it to add to both boxes.

I cut and stapled the center in place.  I have a staple gun which makes building boxes like this much easier.  It could probably be done without it, but I’ve come to rely on how well the staples work in edges of narrower pieces of wood. I also ripped the appropriate angle on the board that covers the egg area so it sits flush on the hinge side, but did not attach it yet.

Next I fastened the boxes to the frame using carriage bolts in the top to hold the weight then wood screws at the bottom to hold the box against the frame.  The frame had a lip that was perfect to rest the box on and use a clam to hold it in place while I fastened it.

 

Finally, I attached the roof sections.  The top one I just stapled down, the bottom one is hinged so t raises for gathering eggs.  Since I used OSB, the top roof has tar paper for now and will get a either shingles or a metal roof.  The bottom roof/door is a 1×8 and will just get stained.

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